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SR-092308-1BCity Council Meeting: September 23, 2008 Agenda Item: Ogg To: Mayor and City Council From: Stephanie Negriff, Director of Transit Services Subject: Liquefied Compressed Natural Gas Fueling Station Maintenance Recommended Action Staff recommends that the City Council award Bid No. 2933 to Northstar in the amount of $748,490 to provide maintenance, repair, service and parts for the Liquefied Compressed Natural Gas (LCNG) fueling station, with the first year amount not to exceed $193,434. -Executive Summary The Big Blue Bus has all of its LCNG fueling station maintenance done on-site by an outside firm. City published Notice Inviting Bids for LCNG fueling station maintenance. Two bids were received and based on bid criteria Northstar was selected as most responsive bidder. The service requires specialized technicians trained and certified to work on cryogenic components. The Big Blue Bus does not currently have the technicians on staff to perform this function. Funds are available in the' current budget. Discussion The Liquid Compressed Natural Gas (LCNG) fuel system was built and put into service in 2002 to fuel the Liquid Natural Gas (LNG) buses. Since the opening of the LCNG fuel facility, the number of LNG buses has increased to 100. Also fueled is the City's fleet of Compressed Natural Gas (CNG) vehicles. The LCNG fuel system dispenses approximately 2,000,000 gallons of LCNG per year. LCNG fuel systems incorporate very sensitive and costly components, some of which require lead times of up to three 1 to four months. Many of the components will be warehoused to minimize down time due to the essential operation of the fueling site. Contractor/Consultant Selection In April 2008, the City published Notices Inviting Bids to provide maintenance, repair,. service and parts for the LCNG fueling station facility in accordance with City specifications. Bid forms were distributed to 23 vendors and notices were advertised in accordance with City Charter and Municipal Code provisions. Two bids were received and publicly opened on May 2, 2008, per Attachment A. Bids were evaluated based on vendor interviews, competitive pricing, bid response time, vendor experience and references. Based upon these criteria Northstar is recommended as the best bidder. Financial Impacts & Budget Actions Funds of $183,234 are available in account 0410826.589000 for replacement parts and $10,200 in account 41651.555015 for maintenance services. The total estimated expenditure for the three-year term is $748,490. The annual contract renewal will be proposed in the respective Proposed Budget for Council's review and adoption. Prepared by: Ralph Merced, Transit Maintenance Manager Approved: Forwarded Council: L Ste anie NegrifF Dir or of Transit Services Attachment A: Bid No. 2933 P. L,dmont Ewell C Manager 2 ATTACHMENT A BID #2933 TITLE: PROVIDE MAINTENANCE, REPAIR AND SERVICE FOR THE LNG/CNG FUELING FACILITY AS REQUIRED BY THE BIG BLUE BUS. VENDOR /BID ITEM 92 DAY SERVICE PERIOD 1 _ ___-- -~~~~_-- ~~-- (07101/08 -06130/09) CHART'INTERNATIONAL, INC. NORTHSTAR, INC. Vendor must respond within six (8) hours of call out for emer ency services Can Compl Can Com I Steam clean entire containment area Can Com I Can Com I Cost per Descri tion Cost per quarter Bidder's comments quarter Bidder's comments 92 day inspection (per original bid and number of hours allocated for ins ection $ 3,000.00 24 total man hours $ 3,500.00 Cost per hours for repairs based on the 92 day inspection Hourly Tabor rate $75.00 'overtime labor rate $es oo (materials + 15% $ 125.00 $ 75.00 . /estimated s2 day expense $3,7so.oo Due to the salt in the air, system is starting to rust. Please quote NORTHSTAR is currently working twenty on the extra time for corrosion control, cost for epoxy primer, Touch up painting is hours per quaver on corrosion control and paint and painting materials (not including painting the tops of $ 8 08.00 included at 4 hrs. If we it is not enough. Therefore NORTHSTAR the storage tanks). Include number of hours that are included _ . need to fill corrosion proposal includes forty hours perquader @ --- ~ with 92 da Ins ection. Cost er hour for corrosion control above Y P P areas Wfth filler material $75.00 per hour. Cost for epoxy primer, and be and 92 da ins ection corrosion control. (101.00/hr) , then it will be char ed. $ 3,000.00 paint antl painting materials will be billed at cost pWS is%. ' One of Northstar's technician will need to $_ _____2_,400.00 -- gelthe system ready forthe insulators and Replace damaged insulation. Since the system will need to be supervise. Weekend hourly rate is 85 per shut down and the process lines warmed; the work will need to One person plus the sub- hour. Insulation vendor will be billed at cost be scheduled Burin the weekend. (151.00/hr) contractor. We willquote ahead oftime $ 1,000.00 plus 75%. Estimated 92 day expense $t,ooo.oo. In addition to quarterly maintenance, provide trained technicians and certifiedequipment to retest all safety relief valves annually. 1 If a safety relief valve fails during testing, a new safely relief Test is included valve will be installed. Provide cost to test and certify safety retie replace low~pressure Labor cost and cenired equipment to retest valves, quote per valve. Please include cost for the installation $185.00/valve safety relief valves=$1,325 per quarter. If per safety relief valve and cost for per new valve. (refer to Cal high pressure safety relief valve fails cost of new valve will OSHA re uirements article 7 section 541(a 6 $875.00/valve $ 1,325.00 be billed at cost plus 15%. NORTHSTAR will stock all spare safety relief valves One full time control engineer to be on call 10 hours per day and . - ------- ------ ------ 5da s er week $ - Included $ 450.00 _ ! contra engineer to visit the site annually to add software Not needed if we can dial __ u rades and test the control s stem. $ 5,000.00 ~ in remote) $ 850.00 T TAL QUARTERLY PRICE (SUM OF LINES ABOVE) $ 11,333.00 $ 10,200.00 90 D S PART LAB R EXCL IVE O - WARRANTY MANUFACTURE WARRANTY MANUFACTURE RENEWAL OPTIONS FOR SERVICES: PERIOD 2 (07/01/09-06/30/10) 3% INCREASE OF PREVIOUS YEAR'S PRICES 3% INCREASE OF PREVIOUS YEAR'S PRICES ENEWAL OPTIONS FOR SERVICES: PERIOD 3 (07/01/10-06/30/11) 3% INCREASE OF PREVIOUS YEAR'S PRICES 3% INCREASE OF PREVIOUS YEAR'S PRICES ATTACHMENT A BID #2933 - _- TITLE: PROVIDE MAINTENANCE, REPAIR AND SERVICE FOR THE LNG/CNG FUELING FACILITY AS REQUIRED BY THE BIG BLUE BUS. VENDOR /BID ITEM SPARE PARTS FOR LNG/CNG STATION, NEW ITEMS PERIOD 7 ~ (07101/08 -06/30/09) ?. CHART INTERNATIONAL, INC. NORTHSTAR;:INC.' SPARE PARTS EST. ITEM # FOR LNG/CNG STATION NEWITEMS MANUFACTURER PART# ANNUAL QTY Unit Cost Extended Cost Delivery I Within Unit Cost Extended Cost Delive Within 1 __ Offload for L/CNG Pump ACD Model AC32 assy 53070- 2 $ 64,000.00 $ 128,000.00 _ 56 days _ $ 46,595.70 $ 93,191.40 16-19 weeks ARO 2 Boost Pump ACD Model AC34 assy 56280-1 2 $ 38,397.00 $ 76 794.00 57 days $ _ .20,551.65 $ 41,103.30 14-16 weeks ARO 0o e n ~ or the LNG Pumps ACD 57730-2 1 $ 5 800.00 $ 5,800.00 45 days $ 8,976.90 $ 8,976.90 12-14 weeks ARO 4 Kunkle Relief Valves KUNKLE 912BDCM01-KE____ 20 $-- 80000 _$ 16,000.00 ____ 56 days .. $ 144.20 j$ 2,884.00 2-3 weeks ARO 5 Surex 3600 psi ~ OPW ~ CT1000-P36 1 $ 3 880.00 $ 3,880.00 - 54 days _ - -$ 1 377.70 --- -._..__ $ 1,377.70 I ___._._- ; 2-3 weeks ARO 6 Surex 3000 psi Ground Reels for Dispensers & OPW CT1000-P30 1 ~ $ 3,880.00 ~ $ 3,880:00 54 days $. _ 1,377.70 _- $ 1,377.70 2-3 weeks ARO - 7 Offload HUBBEL SD-2050N 2 $._ 745.00 $ 1,490.00 7days $ 316.25 $ 632.50 2-3 weeks ARO 8 Macro Tech Vent Nozzle Macro Technologies 11175 REF.10538867 1 $ 275.00 $ 275.00 21 days $ 242.21 $ 242.21 2-3 weeks ARO 9 3" Worchester Packing kits Worchester 3" CRK-44PM 1 $ 721.00 $ 721.00 45 days $ 616.40 $ 616.40 2-3 weeks ARO 10 2" Worchester Packing kits Worchester 2" CRK-44PM 3 $ .626.00 $ 1,878.00 45 days $ 419.75 $ 1,259.25 2-3 weeks ARO 11 1 1/2" Worchester Packing kits Worchester 1 1/2" CRK-44PM 3 $ 706.00 $ 2,118.00 45 days $ 330.05 $ 990.15 2-3 weeks ARO 12 1"Worchester Packing kit Worchester 1" CRK-44PM 3 $ 415.00 $ 1,245.00 45 days $ 264.50 $ 793.50 2-3 weeks ARO 13 - 1/2" Worchester Packing kits Worchester - 1/2" CRK-44PM 3 $ 308.00 ----._.._ $ 924.00 .._.._- 45 days $ 170.20 $ 510.60 2-3 weeks ARO (002) PAC AF4750-76E- -.._.- __----_... _-~ - --__-- -......__ ____. 14 Fueling Hoses Pacific Mechanical 76E-0008-120-DJ 4 $ 285.00 __. _. ~ $ 1,140.00 _... _.. 14 days-__ -___ $ 415.73 -_-. - $ 1,662.92, 2-3 weeks ARO (001)PAC AF4750-76H- . ._-- -..--__ _...._ 15 Vent Hoses ac fined Breakaway Fittings for Pacific Mechanical 76H-0016-120-DJ 4 $ 135.00 $ 540.00 14 days - $ _ _- 295.84 - $ 1,183.36 2-3 weeks ARO 16 LNG Dispensers NORTHSTAR Inc. BAF4SM 2 $ 1,000.00 $ 2,000.00 28 days $ 303.60 $ 607.20 2-3 weeks ARO - 17 Retractors for Dispenser Hose End Seats for JC Carter LNG CNI 9931 2 $ 300.00 $ 600.00 14 days- - $ 155.64 $ 311.28 2-3 weeks ARO 18 Nozzle Carter Cryogenic 678705-6 10 $ 68.00 ~ $ 680.00 5 days $ __ ~ .99.66 $ 996.60 ~ 2-3 weeks ARO ~ 19 JC Carter Nozzle JC Carter Adapter Fitting for Carter Cryogenic 50E701 1 $ 11 300.00 $ 11,300.00 56 days - $ 8,510.00 $ 8 510 00 - - 2-3 weeks ARO 20 above Nozzle Carter Cryogenic 691546-1 1 $ 1,250.00 $ 1,250.00 2S days $ 538.38 $ 538.38 2-3 weeks ARO 21 Spare pass through for LNG ACD 02669-12 2 $ 1,547.00 $ 3,094.00 28 days $ 752.10 $ 1,504.20 2-3 weeks ARO ATTACHMENT A BID #2933 TITLE: PROVIDE MAINTENANCE, REPAIR AND SERVICE FOR THE LNG/CNG FUELING FACILITY AS REQUIRED BY THE BIG BLUE BUS. VENDOR /BID ITEM SUBTOTAL $ 263,609.00 $ 169,269.55 SALES TAX (8.25%) $ 21,747.74 $ 13,964.74 Freight not inclutletl. Freight not lncludetl. FREIGHT The freight is depentlent on coming out O( CA or the speed at which it neetls to he deliveretl. Unable to esllmale freight costs (this will tlepend on when the parts are actually ordered antl required. ANNUAL TOTAL $ 285,356.74 $ 183,234.29 Item p2: We also offer rebuilt pumps for$24,500.00 in stock. ' liem #19: We also offer used nozzles that have peen ADDITIONAL COMMENTS rebuilt to the Argo Tech standard for $5,075.00 with a f4 day mbuild time WARRANTY 9o days labor andparts Per manufacturer PAYMENT TERMS 30 days 30 flays RENEWAL OPTIONS FOR SPARE PARTS: PERIOD 2 07/01/09-06/30/10 same price, terms and conditions: We will only increase price if we get an increase from the vendor Cost plus 15 RENEWAL OPTIONS FOR SPARE PARTS: PERIOD 3 (07/01/10-06/30/11 J Same price, terms and condltlons: We will only increase price It we get an Increase from the vendor cost plus 15